With CAST-X Circulation Heaters, heated media is isolated in a stainless-steel flow-tube, never contacting the heating elements or any other part of the heater. CAST-X Heaters can heat flammable liquids & gases, including aerospace fuels, hydrocarbons, and LNG, even under high-pressure or cryogenic conditions. Plus, due to the ultra-clean SST flow-tube, Cast-X is preferred by pharma, medical, food, and laboratory uses.
The High Temp version of CAST-X can heat liquids & gases to 1110°F / 600°C!
Power ranges from 1 to 60 kW. Flow-tubes are available in 6 sizes, from ¼” to 1”.
Applications
- Fuel Heating (jet fuel, rocket propellants)
- Cryogenic Gas Vaporization
- Solvent Heating
- Natural Gas / CNG-LNG Vaporization
- Engine & Rocket Test Benches
- Air, CO2 and Nitrogen Heating
- Deionized (DI) Water Heating
- Laboratory & Analytic Applications
- High Pressure Applications
- Steam Generation
- Beverage Pasteurization
Download CAST-X Circulation Heaters Summary Sheet
CAST-X 500 Circulation Heater
The CAST-X 500 Circulation Heater is very compact, about 6 inches tall, easily integrated into larger machines, appliances, or vehicles. Also perfect for laboratory uses. The ¼” flow-tube connects easily to many standard systems. Perfect for liquid & gas heating applications under 1.5 kW.
Features and Benefits
- 1/4” Flow-Tube, 316 grade seamless Stainless-Steel
- Power: 1500 Watts Max
- On-board over-temp switches and thermocouples available
- Self-draining construction saves time and money while reducing material degradation caused by trapped media
Download CAST-X-500 Circulation Heater Technical Brochure
Cast-X 1000 Circulation Heater
Cast-X 1000 Circulation Heaters are available with or without on-board knob-style thermostats. On-board controls can be nice as they eliminate the need for elaborate control panels. These small-footprint heaters feature stainless-steel flow-paths, to help keep heated liquids & gases contamination-free. Compatible with Voltages from 120 to 480, Cast-X 1000 has many consumer, light industrial, and laboratory uses.
Features and Benefits
- 5/16” Flow-Tube, 316 grade seamless Stainless-Steel
- Power: 3000 Watts Max
- On-board thermostats and over-temp switches available
- Available with Electropolished and Passivated tubes, for super-pure applications
Download CAST-X-1000 Circulation Heater Technical Brochure
Cast-X 2000 Circulation Heater
CAST-X 2000 Circulation Heaters are the most versatile of the CAST-X Line. CAST-X 2000 is available with several electrical enclosure options offered with or without on-board thermostat components. Explosion-proof (XP) certified terminal enclosures are available, including Class 1, Divs. 1 & 2 for Hazardous Locations. With a very popular flow-tube size of ½”, and power to 6 kW, CAST-X 2000 fits a wide range of industrial gas, cryogenic gas, LNG, and fuel heating applications.
Features and Benefits
- 1/2” Flow-Tube, 316 grade seamless Stainless-Steel
- Power: 1 to 6 kW (120 – 575 Volts)
- Explosion Proof and Water-Resistant Certified Electrical Enclosure options, plus economical General-Purpose enclosures
- Perfect for Natural Gas Heating, Natural Gas or Cryogas Vaporization, Nitrogen Warming, Ink Heating, and Solvent & Industrial Chemical Processing applications
Download CAST-X-2000 Circulation Heater Technical Brochure
Cast-X 2500 Circulation Heater
The CAST-X 2500 is available with single or dual SST flow-tubes, which can be run in-series, in parallel, or in single-tube formats. This versatility is matched by a range of thermostat, temperature sensor, and auto shutoff temperature control options. CAST-X 2500 is suitable for many natural gas heating & vaporization processes, high-pressure cryogenic vaporization applications, pharmaceutical mixing & processing applications, and critical chemical & gas warming processes.
Features and Benefits
- 5/8” Flow-Tube, 316 grade seamless SST (Single and Dual-Tube)
- Power: 1 to 15 kW (120 – 575 Volts)
- Explosion Proof and Water-Resistant Certified Electrical Enclosures, plus economical General-Purpose options
- Compatible with all standard control panels. On-board thermostat also available.
- Applications: Aerospace Test Systems, Dairy & Beverage Pasteurization, Nitrogen & Air Heating, Paint Warming for Spray Systems, and Hydrocarbon (oil & gas) Heating
Download CAST-X-2500 Circulation Heater Technical Brochure
CAST-X 3000 Circulation Heater
The CAST-X 3000 is one the most popular models. The standard ¾” OD flow-tubes are compatible with many industrial processing systems. CAST-X 3000 units are widely used to heat Natural Gas (at vaporization stations or transfer points), and to heat Cryogenic Gases (because CAST-X 3000 can compensate for Joule-Thomson cooling). With power to 25 kW, CAST-X 3000 packs a lot of power in a compact, very efficient footprint.
Features and Benefits
- 3/4” Flow-Tube, 316 grade seamless SST (Single and Dual-Tube)
- Power: 1 to 25 kW (120 – 575 Volts)
- Explosion Proof or Water-Resistant Terminal Enclosures
- Compatible with all standard control panels
- Self-draining tubes increase safety and reduce cleanup requirements
- Applications: LNG / CNG / Natural Gas Heating, Dry Gas Seals, Upstream Mud Analysis & Soil Evaluation, Industrial Chemical Processing, Cryogas Vaporization
Download CAST-X-3000 Circulation Heater Technical Brochure
CAST-X 4000 Circulation Heater
CAST-X 4000 is the largest CAST-X Model, with power to 60 kW, and 1-inch flow-tubes. CAST-X 4000 Heaters are serious players in the Natural Gas and Chemical Processing markets. With Explosion-Proof-Rated terminal enclosures, and high-pressure compatible flow-tubes, CAST-X 4000 units are built to meet the most challenging industrial heating applications.
Features and Benefits
- 1” Flow-Tube, 316 grade seamless SST (Single and Dual-Tube)
- Power: 1 to 60 kW (120 – 575 Volts)
- Explosion Proof and Water-Resistant Certified Electrical Enclosures
- Compatible with all standard control panels.
- Applications: Processing of Petrochemicals, Heating of Natural Gas & Hydrocarbons, Large-Scale Cryogas Vaporization & Industrial Gas Processing Applications
Download CAST-X-4000 Circulation Heater Technical Brochure
CAST-X High Temp 500 Heater
CAST-X High Temp Heaters can operate at 1110°F / 600°. Few heaters can achieve these high temperatures! Designed for critical gas & fluid heating applications, CAST-X High Temp 500 has a 1/4 flow-tube, and is available with an Explosion-Proof rated enclosure. Also, the size of HT-500 is extremely compact. Available in a variety of volt-watt power profiles, CAST-X HT 500 is a uniquely powerful heater with a small footprint, perfect for key applications.
Features and Benefits
- Operating Temps to 600°C / 1110°F
- 1/4” Flow-Tube with Bronze Heater Body
- Power: 1500 Watts Max
- Explosion Proof Certified Enclosure available
- Built-In J or K-Type Thermocouple
- Applications: High-Temperature Air, Nitrogen, and Industrial Gas Processing
- Available with Protective Insulating Jacket
Download CAST-X High Temp 500 Circulation Heaters Brochure
CAST-X High Temp 2000 Heater
CAST-X High Temp 2000 has a 1/2 flow-tube, and can operate at 1110°F / 600°! Very few heaters on the market can achieve these temperatures. Available with Water-Resistant or Explosion-Proof certified terminal enclosures, and 2 Thermocouples, CAST-X High Temp 2000 is the ultimate solution to those high temperature heating challenges.
Features and Benefits
- Operating Temps to 600°C / 1110°F
- 1/2” Flow-Tube with Bronze Heater Body
- Power: 6000 Watts Max
- Explosion Proof and Water-Resistant terminal enclosures available
- Available with 1 or 2 Thermocouples, J or K Type
- Applications: High-Temperature Air, Nitrogen, and Cryogenic Gas Processing
- Available with Protective Insulating Jacket
Download CAST-X-High Temp 2000 Circulation Heaters Brochure
Need help?
Fill out our
process air heating application form and we will have one of our process heating experts contact you, or call
(855) 737-4718 to speak to one of our experts immediately.